The Ideal Evomax 2 Boiler is a high-efficiency, wall-mounted condensing boiler designed for commercial and industrial heating. It offers outputs from 30-150kW and can cascade up to six units for larger systems, ensuring scalability and reliability. Known for its robust cast aluminum heat exchanger and low NOx emissions, the Evomax 2 is an environmentally friendly and cost-effective solution for various heating needs.
1.1 Overview of the Evomax 2 Boiler Series
The Ideal Evomax 2 Boiler Series is a range of high-efficiency, wall-mounted, condensing boilers designed for commercial and industrial applications. Available in outputs from 30kW to 150kW, these boilers are ideal for a variety of heating needs. The series is known for its robust construction, featuring a cast aluminum heat exchanger, which ensures durability and reliability. With a modular design, the Evomax 2 can be cascaded up to six units, providing scalable solutions for larger systems. Its advanced controls and low NOx emissions make it an environmentally friendly choice. The Evomax 2 is a popular option for its combination of efficiency, flexibility, and performance.
1.2 Key Features and Benefits
The Ideal Evomax 2 Boiler boasts a range of innovative features, including a high-efficiency condensing design that minimizes energy waste. Its compact, wall-mounted structure saves space while delivering powerful performance. The boiler is built with a durable cast aluminum heat exchanger, ensuring long-term reliability. It offers low NOx emissions, aligning with environmental standards, and features advanced controls for precise temperature management. The Evomax 2 is versatile, suitable for both commercial and industrial applications, and can be easily integrated into existing systems. Its high turndown ratio and modulating burner ensure consistent heating performance. Additionally, the boiler supports cascade systems, allowing up to six units to work together for increased capacity.
Pre-Installation Requirements
Before installing the Ideal Evomax 2 Boiler, ensure the site meets technical specifications and safety standards. Verify compatibility with existing systems and prepare the area properly.
2.1 Technical Specifications and Compatibility
The Ideal Evomax 2 Boiler is a wall-mounted, room-sealed, highly efficient condensing boiler with outputs ranging from 30kW to 150kW. It features a robust cast aluminum heat exchanger, ensuring durability and optimal performance. The boiler is designed to operate with natural gas and is compatible with a variety of flue systems, including concentric and twin flue configurations. For larger heating demands, the Evomax 2 can be cascaded up to six units, providing a maximum output of 900kW. Compatibility with existing heating systems and controls ensures seamless integration, while its compact design makes it suitable for both new and retrofit installations. Always ensure compliance with local gas and safety regulations.
2.2 Site Preparation and Safety Considerations
Proper site preparation and safety measures are essential before installing the Ideal Evomax 2 Boiler. Ensure the installation area is clear, well-ventilated, and free from flammable materials; The boiler must be installed on a level surface, away from direct sunlight and moisture. Safety gear, including gloves and goggles, should be worn during installation. Always isolate the power and gas supplies before commencing work. Verify that all local gas and safety regulations are met, and refer to the manufacturer’s instructions for specific guidelines. Proper preparation ensures a safe and efficient installation process, minimizing risks and ensuring compliance with industry standards.
Installation Process
The Ideal Evomax 2 Boiler installation involves mounting, connecting gas and water supplies, flue installation, and electrical setup, ensuring a safe and efficient process.
3.1 Mounting the Boiler
The Ideal Evomax 2 Boiler is designed as a wall-mounted unit, ensuring space-saving installation. Begin by selecting a suitable wall location, ensuring it can support the boiler’s weight and allows easy access for maintenance. Fix the mounting brackets securely to the wall using appropriate screws, taking care to align them properly. Once the brackets are in place, lift the boiler and attach it firmly to the brackets. Ensure the unit is level and plumb to guarantee optimal performance. Refer to the installation manual for specific torque settings and alignment guidelines. Proper mounting is critical for safety, efficiency, and compliance with manufacturer recommendations.
3.2 Connecting Gas and Water Supplies
To ensure safe and efficient operation, the Ideal Evomax 2 Boiler requires proper connections for gas and water supplies. Begin by connecting the gas supply line to the boiler’s gas inlet, ensuring it is sized correctly and meets local regulations. Use a qualified technician to install the gas line and test for leaks using an approved method. For water supplies, connect the flow and return pipes according to the boiler’s specifications, avoiding any restrictions or bends that could reduce performance. Ensure all isolating valves are installed and easily accessible for future maintenance. Always follow the manufacturer’s guidelines for pipe sizing and material compatibility to guarantee optimal functionality and safety.
3.3 Flue Installation and Ventilation Setup
Proper flue installation is critical for the safe and efficient operation of the Ideal Evomax 2 Boiler. Ensure the flue system is compatible with the boiler’s specifications and local regulations. The flue must be installed vertically or horizontally, depending on the boiler’s configuration, and must not be smaller than the boiler’s flue connection. Use high-quality, corrosion-resistant materials, such as stainless steel, to prevent damage from condensate. Ensure the flue is properly sealed and vented to the outside, avoiding any obstructions. Regularly inspect the flue for blockages or damage and test for gas leaks after installation. Always follow the manufacturer’s guidelines for flue installation to maintain safety and efficiency.
3.4 Electrical Connections and Controls
The Ideal Evomax 2 Boiler requires precise electrical connections to ensure safe and efficient operation. Connect the boiler to a 230V AC power supply using appropriately sized cables, ensuring compliance with local electrical standards. The boiler’s control panel must be wired correctly, with attention to polarity and grounding. Install a dedicated circuit breaker or isolator to provide a safe means of disconnecting power during maintenance. Configure the controls according to the installation manual, setting up temperature settings, fault indicators, and cascade functionality (if applicable). Ensure all electrical connections are secure and insulated to prevent hazards. Always test the system after installation to confirm proper functionality.
Configuration and Setup
The Ideal Evomax 2 Boiler requires careful configuration to optimize performance. Set up the control panel according to the installation manual, configuring temperature settings and cascade systems if applicable.
4.1 Setting Up the Boiler Controls
Setting up the Ideal Evomax 2 Boiler controls involves configuring the control panel to meet specific heating requirements. Access the control panel and navigate through the menu to set desired temperature levels and operating modes. Ensure all safety features are activated and parameters align with the installation manual. For cascade systems, configure the master/slave settings to synchronize multiple boilers. Adjust time schedules and modulation settings for optimal efficiency. Always follow the manual’s guidelines to avoid errors. Proper setup ensures reliable performance, energy efficiency, and compliance with safety standards.
4.2 Configuring Cascade Systems (if applicable)
Configuring a cascade system for the Ideal Evomax 2 Boiler allows multiple boilers to work together, enhancing efficiency and capacity. Start by designating one boiler as the master and others as slaves. Connect boilers using cascade communication cables, ensuring proper wiring as per the manual. Set the cascade mode via the control panel and define the number of boilers in the system. Assign each boiler its role and adjust settings for synchronized operation. This configuration optimizes performance, increases redundancy, and ensures seamless operation across all units. Always test the system post-configuration to verify proper functionality and communication between boilers.
Safety and Best Practices
Adhere to local regulations and safety guidelines during installation. Ensure proper ventilation and gas supply connections to minimize risks. Regular maintenance is crucial for optimal performance and safety.
5.1 Safety Precautions During Installation
Ensure the installation area is well-ventilated and free from flammable materials. Always follow the manufacturer’s instructions and local safety regulations. Wear appropriate PPE, including gloves and safety glasses, when handling components. Ensure all electrical connections are secure and meet safety standards. Avoid exposing the boiler to extreme temperatures or moisture during installation. Keep the area clear of debris and tools to prevent accidents. Never attempt to install the boiler near open flames or sparks. Ensure proper grounding of electrical components to prevent shock hazards. Consult a qualified professional if unsure about any step to maintain safety and compliance with guidelines.
5.2 Compliance with Local Regulations
Ensure the installation of the Ideal Evomax 2 Boiler adheres to all local and national regulations, including the UK’s Gas Safety (Installation and Use) Regulations 1998. Verify that the boiler meets CE marking standards and complies with the Building Regulations 2010. Check local authority requirements for emissions and efficiency standards. Ensure all electrical connections comply with IEE Regulations and that the system is tested for safety and performance post-installation. Maintain proper documentation, including certificates of compliance, and ensure the installer is Gas Safe registered. Failure to comply may result in legal consequences and void the warranty. Always consult local authorities for specific requirements.
Troubleshooting and Maintenance
Troubleshooting the Ideal Evomax 2 involves diagnosing common issues like ignition faults or low pressure, using the user manual’s guide. Regular maintenance ensures efficiency and reliability, with checks on gas supplies, flue systems, and electrical connections recommended to prevent downtime and extend boiler lifespan.
6.1 Common Issues and Solutions
Common issues with the Ideal Evomax 2 Boiler include low water pressure, ignition faults, and flue blockages. Solutions involve checking the pressure gauge, resetting the boiler, or inspecting the flue for obstructions. Error codes like “E1” or “E2” indicate specific problems, such as gas supply issues or sensor malfunctions, which can be resolved by consulting the user manual or contacting a qualified technician. Regular maintenance, such as cleaning the heat exchanger and checking electrical connections, helps prevent these issues. Ensuring proper ventilation and annual servicing by a certified professional further minimizes downtime and ensures optimal performance.
6.2 Scheduled Maintenance Recommendations
Regular maintenance is essential to ensure the Ideal Evomax 2 Boiler operates efficiently and safely. Annual servicing by a qualified technician is recommended to inspect and clean the heat exchanger, flue, and combustion chamber. Check the system pressure and top it up if necessary, as low pressure can cause performance issues. Additionally, inspect electrical connections, sensors, and ignition electrodes for wear or damage. Clean or replace filters to maintain airflow and prevent blockages. Finally, ensure all safety devices are functioning correctly and document all maintenance activities for future reference. This routine upkeep helps prevent breakdowns and extends the boiler’s lifespan.
The Ideal Evomax 2 Boiler is a reliable, efficient solution for commercial heating needs. Proper installation, maintenance, and adherence to safety guidelines ensure optimal performance and longevity of the system.
7.1 Final Checks and Testing
After installation, perform a thorough inspection of all connections, including gas, water, and electrical supplies. Ensure the flue system is correctly installed and ventilating properly. Test the boiler’s operation across all settings to confirm efficient performance. Check for any leaks or unusual noises. Refer to the user manual for specific testing procedures. Verify that all safety features, such as pressure relief valves, are functioning correctly. Ensure compliance with local safety regulations and standards. Record the results of the final checks and provide them to the user for future reference. This step ensures the system operates safely and efficiently, meeting all design specifications.
7.2 Resources for Further Assistance
For additional support, refer to the official Ideal Heating website, which provides detailed manuals, technical specifications, and troubleshooting guides. The EVOMAX 2 user manual is available for download in PDF format, offering comprehensive installation and maintenance instructions. Contact Ideal Commercial Boilers customer support for personalized assistance. Utilize the cascade configurator tool for system customization. Visit www.idealcommercialboilers.com for the latest literature and resources. Ensure compliance with local regulations by consulting relevant safety standards. These resources ensure optimal performance and longevity of the EVOMAX 2 boiler, providing a reliable and efficient heating solution.
